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Prototype Build Track

Phase 1 Submission Instructions and Template

NASA has identified a number of sustainability research areas requiring further investment—including trash management for habitation and in-space and on-surface manufacturing from recycled materials.

The Prototype Build track of this challenge is focused on complementing other NASA research activities by focusing on designing and developing hardware components and systems for recycling one or more solid waste categories on the lunar surface. Teams in this track may—but are not required to—include the manufacturing of one or more end products in their design.

Instructions

In General:

PLEASE NOTE: Any submission that does not address all of the requirements will receive a “Fail” score for completeness, will not be judged, and will not be eligible for a prize.

Submission Document:

Pitch Video:

Required Sections and Topics

  1. Team Information (1 page suggested)

1.1 Team Name: (Teams are encouraged to use a creative team name. This name may be used in promotional materials related to the challenge.)

1.2 Team Lead:

1.3 Team Affiliations/Organizations (if applicable):

1.4 Relevant Past Work (if applicable):

1.5 Geographic Location (City and State/Territory):

1.6 One Sentence Description: (Provide a one-sentence description of your solution that may be used in promotional materials related to the challenge. Do not reference any confidential elements of your solution in this description.)

  1. Vision and Innovation (2-3 pages suggested)

2.1 What specifically is innovative about your approach?

2.2 How is it different from and/or better than recycling approaches currently used terrestrially?

2.3 How is it different from and/or better than recycling approaches currently contemplated for space applications?

2.4 How does your approach leverage advanced technologies or advanced manufacturing methods?

2.5 How does it address the conditions and activities of the hypothetical lunar settlement described in the Mission Scenario? Please specifically address: a) whether your system will be located outside on the lunar surface and/or inside a pressurized habitat; and b) how your system will be designed for the lunar conditions relevant to its location (as described in the Mission Scenario).

2.6 Teams are not required to design solutions to operate in lunar dust conditions. However, please describe how your solution might be adapted to operate in lunar dust conditions in the future and/or whether/how it might be inherently dust resistant.

2.7 This challenge is focused on recycling systems for the lunar surface. However, please describe how your solution might have application, or be adapted to have application, to recycling systems on Earth.

  1. Recycling and Manufacturing Process (8-10 pages suggested)

3.1 What waste category/categories will your process address? Within each waste category, what waste items will your process address? Please provide details about the estimated amounts (% by mass and % by volume) and materials that will be recycled.

3.2 Describe the usable outputs produced from your process, including the types and amounts (kg) of feedstocks and any finished end products (kg or number), if applicable to your process.

3.3 What are the systems and components that make up your process? Please provide detailed descriptions, schematics, and other relevant data for these systems and components.

3.4 What is your concept of operations? Please describe: a) a full production cycle of your process, including the duration; and b) how many full production cycles will be required to recycle the estimated amounts and materials that you described in question 3.1 and produce the usable outputs that you described in question 3.2. In addition, please note whether operation of your system will require crew, and if so, what operational activities they will need to perform.

3.5 What maintenance for your system will be needed during your process or after your process has completed one or more full production cycles? Please describe any maintenance activities and whether the activities require crew.

3.6 Describe the resource inputs needed for your process (consistent with sections 3.1, 3.2, 3.3, and 3.4 above) including the total electricity, water, chemicals, minerals, and any other inputs, including crew time. Include the following RESOURCE INPUTS TABLE in your presentation for each waste category that you are addressing. If your recycling process addresses more than one waste category simultaneously, you may provide one table for multiple waste categories.

RESOURCE INPUTS TABLE

Waste Category Resource Input Total amount required for your process
(Name of the Waste Category, from Table 4 in the challenge rules) Electricity –Peak demand over a specific time period (kW)

–Total electricity consumed (kWh)

–Net electricity consumed, if any electricity is produced in the recycling process (kWh)

Water kg
Chemicals/ Minerals/Other Resource Inputs kg
Crew Time to Operate the System # of crew and hours per crew member
Crew Time needed for Maintenance Activities # of crew and hours per crew member

3.7 Describe the types and amounts (kg) of any unusable outputs that will result from your process. Unusable outputs are defined in the Definitions section in the challenge rules.

3.8 Use the following NET WASTE RECYCLED TABLE to show the net waste recycled. In Phase 1 of the challenge, net waste recycled for each waste category is equal to the sum of the percentage recycled (by mass) of each waste item in a category.

For example, Team A has chosen the Fabrics category. Their process will recycle (by mass) 70% of the clothing, 80% of the towels, and none of the disinfectant wipes. Team A will multiply the percentage recycled by the total % by mass of each item, as listed in Table 4. Therefore, Team A’s net waste recycled is: (70% X 77%) + (80% X 21%) + (0% X 2%) = 71%.

Please use one row for each waste category that your process will address and one column for each waste item in the category. You may add additional rows and columns to this template as appropriate. Percentages should be rounded to whole numbers.

NET WASTE RECYCLED TABLE

Waste Category Waste Item 1
(% recycled by mass)
Waste Item 2
(% recycled by mass)
Waste Item 3
(% recycled by mass)
Net Waste Recycled (%)
(Team A example)
Fabrics
54% 17% 0% 71%
 
 
  1. Hardware and Components (2-3 pages suggested)

4.1 Preliminary Schematics: Provide assembly-level CAD models showing envelopes and key dimensions for your solution.

4.2 Equipment List and Mass/Volume Estimates: Use the following EQUIPMENT TABLE to provide a draft master equipment list, including mass and volume estimates for each major component or system. Please add as many rows as necessary to the template.

EQUIPMENT TABLE

Description of Equipment Estimated Mass (kg) Estimated Volume (cm3) Expected Allowable Ranges for Temperature and Atmospheric Pressure
  1. Development Planning (2-3 pages suggested)

5.1 Development Plan: Describe your plan for further developing your solution into a functional prototype during Phase 2. Teams should address the technical steps necessary for hardware development and testing; success criteria for testing; personnel and other resources; and expected timeline/schedule.

5.2 Risk Assessment: Describe the technical and other risks associated with developing your solution in Phase 2. For each risk, include an assessment of the risk (such as high, medium, low) and your proposed risk mitigation strategy.

5.3 Development Budget: Use the following BUDGET TABLE to estimate the budget necessary to execute your Development Plan in Phase 2. In this challenge, NASA is not focused on comparing the overall cost of solutions; rather this section is intended to assess how well the team has thought through the budget necessary to build their solution, if they are chosen to move onto Phase 2. In the “Expected funding sources” column, teams should address whether you will already have funds in place to support work during Phase 2, and if not, how you will work to secure the necessary funds. You may assume the Phase 1 prize purse in your budget.

BUDGET TABLE

Type of cost Description Estimated budget for developing your solution in Phase 2 ($) Potential funding source(s)
Materials
Equipment
Lab/testing
Personnel
Admin
Other (if applicable)